AC PWM Dimmer with Light Sensor

//YOUTUBE VIDEO HERE//

You can see this article as a continuation of the previous BH1750FVI - I2C Light Sensor Driver one.

    The main goal of the project is to create a AC Mains Light dimmer that can automatically control the level of light and keep in in the desired set interval without any external intervention.

   Why would you be intrested in such a setup? Well, if you have any interest in hydroponics, photography, or anywhere where you need some sort of constant flood light lamps with precise light intensitity level setup then might be a good idea to take a look :)


What we will need:

• ESP8266 nEXT EVO Board  ( Also bare PCBs are available directly at DirtyPCB's Shop )
• BH1750FVI Module . Can be ordered in packs of ONE, FIVE or even TEN from the corresponding links. My 10 one was backordered but received it quite quickly.
• MPDMv4 AC MAINS Dimmer board . Available also on Tindie Store!
• For programming and uploading the driver and the software we will continue to use the LuaUploader as before.  

 

     Connection with the ESP8266 nEXT EVO Board is very easy, as MPU6050 GY-521 Module connector is fully compatible with the nEXT Bus connector. Depending on how to you choose you socket type, you can install it on TOP or Bottom of the ESP8266 nEXT EVO Board :

BH1750FVI Module directly connected to the ESP8266 nEXT EVO Board

And the whole project setup, with MPDVv4 AC Dimmer connected on ESP8266 GPIO13 (pin 7):

 

MPDM v4 + nEXT EVO + BH1750FVI

Closer look, MPDMv4 connected at ESP8266 GPIO13 (Pin7) for PWM control

Software implementation

You will need also the code from the previous BH1750FVI article. Please take also a look there for more details.



1. Ligth level auto-adjust function

 function set_light()
    read_input(dev_addr)
    ll = light - hst    --lower level
    lh = light + hst    --upper level
    if (lux < ll) then
       p=0
       i = i - step
       if (i<0) then i = 0
       end
       pwm.setduty(7, i)    
    end
    if (lux >lh) then
       p=0
       i = i + step
       if (i>880) then i = 880
       end
       pwm.setduty(7, i)    
    end
    --print("Auto Level Adjust : "..i)
    --print(ll)
    --print(lh)
    if (ll< lux and lux < lh) then
      if (p<1) then p=1
      end
      if (p<2) then
         print(string.format("\nLight Level: %0.2f lux",lux))
         print("Auto Level Adjust : "..i)
         p=2
      end
    end
end

Main Program
 
--PWM testing for MPDMv4 AC Dimmer Board
 

pwm.setup(7, 500, 850)    --MPDMv4 control pin
i=10                                  --initial Light Level
pwm.setduty(7, i)             --set initial ligfht level

light = 250                       --light level
hst = 40                            --histeresis coef for desired light interval
step = 1                            --light step
p=0           
--read light intensity value every 50 and autoadjust Light Dimmer Driver accordingly
tmr.alarm( 1, 50, 1, function()
  set_light()
end)

Mailbag - BH1750FVI - I2C Light Sensor Driver

//YOUTUBE VIDEO WILL FOLLOW HERE //

   In the process of choosing of some Light Sensors for one of the new projects that will involve the nEXT EVO Board and also the MPDMv4 Mains Dimmer  somebody suggested to give a try also to the ROHM BH1750FVI Sensor.

Just received some BH1750FVI modules in my mail yesterday and must say that it's a pretty impressive little board for only about 2.5USD, even less in a pack of 10!

This is how are looking the received modules:

BH1750FVI Module - TOP

   As you can see on the picture above, on the tiny board, you have the BH1750FVI Sensor, a LDO regulator some filtering caps and pull-up resistors and that's it!

 

BH1750FVI Module - Bottom

     The bottom side is bringing us more good news, the Module interface connector is fully compatible with the nEXT EVO  Bus!



BH1750FVI Overview

  BH1750FVI is an digital Ambient Light Sensor IC for I2C bus interface. This IC is the mostly used to obtain the ambient light data for adjusting LCD and Keypad backlight power of Mobile phone. 
 This is great as we are looking forward to use it for Automatic light adjustment using the MPDMv4 AC Dimmer board :)





Features

• I2C bus Interface ( f / s Mode Support )
• Spectral responsibility is approximately human eye response
• Illuminance to Digital Converter
• Wide range and High resolution. ( 1 - 65535 lx )
• Low Current by power down function
• 50Hz / 60Hz Light noise reject-function
• 1.8V Logic input interface
• Native 3.3V Device
• No need any external parts
• Light source dependency is little. ( ex. Incandescent Lamp. Fluorescent Lamp. Halogen Lamp. White LED. Sun Light )
• It is possible to select 2 type of I2C slave-address.
• Adjustable measurement result for influence of optical window ( It is possible to detect min. 0.11 lx, max. 100000 lx by using this function. )
• Small measurement variation (+/- 20%)
• The influence of infrared is very small.

Internal Diagram

BH1750FVI - Internal Diagram

• PD - Photo diode with approximately human eye response.
• AMP - Integration-OPAMP for converting from PD current to Voltage.
• ADC - AD converter for obtainment Digital 16bit data.
• Logic + I2C Interface :

                 - Ambient Light Calculation and I2C BUS Interface. It is including below register.
                 - Data Register - This is for registration of Ambient Light Data. Initial Value is
                       "0000_0000_0000_0000".
                 - Measurement Time Register - This is for registration of measurement time. Initial Value
                          is  "0100_0101".

• OSC - Internal Oscillator ( typ. 320kHz ). It is CLK for internal logic.

For more details please take a look at the BH1750FVI Datasheet.



What we will need:

• ESP8266 nEXT EVO Board  ( Also bare PCBs are available directly at DirtyPCB's Shop )
• BH1750FVI Module from above. Can be ordered in packs of ONE, FIVE or even TEN from the corresponding links. My 10 one was backordered but received it quite quickly.
• For programming and uploading the driver and the software we will continue to use the LuaUploader as before.  

    Connection with the ESP8266 nEXT EVO Board is very easy, as MPU6050 GY-521 Module connector is fully compatible with the nEXT Bus connector. Depending on how to you choose you socket type, you can install it on TOP or Bottom of the ESP8266 nEXT EVO Board :

BH1750FVI Module directly connected to the ESP8266 nEXT EVO Board

BH1750FVI Driver implementation


1. Init I2C bus/interface

 Standard I2C Bus Initialisation function:

function init_I2C()
    i2c.setup(bus, sda, scl, i2c.SLOW)
end

2. WRITE Function - Set BH1750FVI Register config

      From BH1750FVI Datasheet :
   

• No active state : pwr_down 0x00 
• Wating for measurment command : pwr_on=0x01 
• Reset data register value - not accepted in POWER_DOWN mode : reset=0x07

    Continuous modes, no pwr down:

•  Start measurement at 1lx resolution. Measurement time is approx 120ms:

            hi_res_m1=0x10 

• Start measurement at 0.5lx resolution. Measurement time is approx 120ms. 

           hi_res_m2=0x11

• Start measurement at 4lx resolution. Measurement time is approx 16ms.

           lo_res_m1=0x13


    Device is automatically set to Power Down after measurement:

• Start measurement at 1lx resolution. Measurement time is approx 120ms.

          hi_res_m3=0x20

• Start measurement at 0.5lx resolution. Measurement time is approx 120ms.

           hi_res_m4=0x21

• Start measurement at 1lx resolution. Measurement time is approx 120ms.

          lo_res_m2=0x23
 

function setcfg(cfg) 
    i2c.start(id)
    i2c.address(id, dev_addr ,i2c.TRANSMITTER)
    i2c.write(id,cfg)
    i2c.stop(id)
end

3. READ Sensor Input Function

Measurement Procedure

function read_input(dev_addr)
      i2c.start(id)
      i2c.address(id, dev_addr,i2c.RECEIVER)
      c = i2c.read(id,2)
      i2c.stop(id)
      --print("RAW H: "..string.byte(c,1))
      --print("RAW L: "..string.byte(c,2))
      rawl = (bit.lshift(string.byte(c, 1), 8) + string.byte(c, 2))
      lux = rawl/1.2
      print(string.format("\nLight Level: %0.2f lux",lux))
      --print(string.format("             %d raw",rawl))
      return rawl
end

4. MAIN PROGRAM

id = 0                    --I2C Bus ID
sda=2                     --GPIO4
scl=1                      --GPIO5
dev_addr = 0x23   --BH1750FVI I2C Address

i2c_init()                          --init I2C Bus
setcfg(hi_res_m1)            --SET config register
read_input(dev_addr)     --Read sensor data and compute LUX Light level value